Automatic 2500*3500 Insulating Glass Line With Filling Argon Gas Function
Automatic Insulating Glass Production Line is the main equipment for making insulated glass products. IGU line has the normal sizes of 2000*2500 and 2500*3500 IG lines and also has jumbo size IGU line of 2500*7000 and 3300*7000. LJBZ2535G vertical insulating glass production line with filling argon gas can complete the following functions: Glass Washing Machine, aluminum frame installation, double glass, ordinary triple glass, shaped glass. LJBZ2535G insulated glass processing line is a special equipment in the production of aluminum strip insulating glass, which has the advantages of siemens servo, high efficiency, convenient maintenance and reliable performance .
LJBZ2535G Automatic vertical insulating glass production line includes:
1. LJBZ2535G conveying section
2. LJBZ2535G washing and drying section
3. LJBZ2535G discharging section
4. LJBZ2535G inspection and frame installation section
5. LJBZ2535G flat press section
6. LJBZ2535G glass pressing and filling argon gas section
7. LJBZ2535G flat press discharging section
Details of the insulating glass production line LJBZ2535G
• 01 transfer section
Coating detection machine, automatic detection of offline Low-e film
• 02 washing machine
Main feature:
• Using 3pairs of soft brushes with 0.1mm soft hair, can wash low-e glass
• Pre-washing (Optional)
• The operation box with washing speed display, can accurately display washing speed (8-10m)
• The air knife can automatically adjust the width of the air knife according to the thickness
• New air knife uses aluminum profile (Duckbill Air Knife), the size of the air outlet is adjusted by the aluminum profile duck beak. This can reduce the number of adjusting screws, ensure that each screw is not loose, and avoid the resonance of the air knife.
• Water tank automatic temperature control, water replenishing system
• Stainless steel material
• European silencer system
• 03 discharge section
• Storage glass
• 04 inspection and installation section
It is easy to inspect and wipe the glassThe new structure of this section is changed to an inline beam lifting structure (double beam).
• 05 transfer section
• It can be used according to actual needs when working.Automatic measurement of glass thickness.
• 06 pressing and filling section
Main feature:
• Ultra-long (2500mm*3500mm) insulating glass can be compressed twice
• Adopts conveyor belt to transfer glass, uses servo motor to press glass
• The pressing plate can be opened for easy maintenance
• Pressing board with adjustable structure to guarantee long-lasting service life
• Automatically fill argon gas with significant sealing effect, higher argon content
• Set zones to fill different size of glass with follow-up sealing method reduces argon loss
• Can set gas value and show the process of filling gas on the touch screen
• Fast reacting sensor for permanent control of gas filling process
• Gas concentration can reach more than 90%
• No need to drill holes on the spacer frame
• Standard gas is Argon gas
• 07 discharge section
• Storage glass
• Can be connected to sealing machine
Tech Parameters of Automatic insulated glass processing line
Max. glass size: 2500mm*3500mm
Max glass size for filling gas: 2500mm*3200mm
Min. glass size: 280mm*450mm
Glass thickness: 3-15mm
Insulating glass thickness: 60mm
Glass washing speed: 2-10m/min
Glass conveyor speed: 45m/min
Washing brushes: 3 pairs of soft brushes with 0.1mm hair
Water supply Water consumption: 0.5t/h conductivity:40μs/cm
Air supply Flow: 0.8m/min
Air pressure: ≥0.8MPa
Total power : 3P 380V 50HZ 40KW
Dimension : 23500*3500*3700mm
Weight: 6500kg
| NAME | ORIGIN | BRAND |
| Servo motor | Germany | SIEMENS |
| PLC | Germany | SIEMENS |
| Low voltage electrical appliance | Germany | SIEMENS |
| Frequency converter | Germany | SIEMENS |
| Transfer motor | Taiwan | LINHAI |
| Brush motor | Taiwan | LINHAI |
| Water pump | China | LINGXIAO |
| Guide | Taiwan | HIWIN |
| Pneumatic Components | Taiwan | AIRTAC |
| Electric gauge | China | MIRAN |
| Photoelectric switch | Germany | SICK |
| Micro Switch | Taiwan | TEND |
| Button and indicator light | France | SCHNEIDER |
| touch screen | Taiwan | WEINVIEW |
| Intermediate relay | Japan | OMRON |
| IG line with gas filling online |
Other related product of LIJIANG GLASS
Automatic Desiccant Filling Machine
Automatic Desiccant Filling Machine is one of the auxiliary machine for making insulated glass. The new Desiccant Filling machine can fill the spacer frame with two heads, which can two spacer different spacer frame together.
Main feature of Automatic Desiccant Filling Machine :
• Adopt Siemens PLC control system
• Molecular sieve can be 0.5 – 0.9mm or 1.0 – 1.5mm sizes
• Touch screen interface, simple and visible
• The machine height can be adjusted according to the size of spacer frame
• Automatically loading and replenish molecular sieve
• Double tubes for unloading to increase filling speed
• Filling time can be adjusted
• Automatically drilling, filling and sealing
• Core parts are imported brands
• Using big plastic barrel, save feeding time and improve efficiency (Optional)
• Protection device for machine head (Optional)
• Filling arc frame (Optional)
• Fill large particle molecular sieve
Double filling heads for filling two different spacer frames
Spares of the desiccant filling machine
PLC: Germany Brand Siemens
Low voltage electrical apparatus: Germany Brand Siemens
Sensor:Korea Brand Autonics
Guide:Taiwan Brand TBI
Triplet:Taiwan Brand Airtac
Solenoid valve:Taiwan Brand Airtac
Gas driller:Taiwan Brand
Switch power:Taiwan Brand Tend
Technical data of Automatic Desiccant Filling Machine
| Max. frame size | 2000mm*2000mm (2500mm*2500mm) |
| Min. frame size | 300mm*250mm |
| Aluminum specifications | 6A- 27A |
| Air source | ≥0.65MPa |
| Power supply and power consumption | AC220V 50Hz 1KW |
| Molecular sieve diameter needed | 0.5-0.9 mm or 1.0 – 1.5mm |
| Dimension | 1100mm*1100mm*3600mm |
Molecular Sieve Filling Machine LJFGJ 03
Main feature
- Can effectively seal the desiccant,to keep dry
- Manual filling desiccant into spacer frame
- Recyclable
- Easy operating, simple and flexible
Technical data
| Power supply | 220V 50Hz |
| Total power | 1kw |
| Dimension | 2490*400*2200mm |
After sale service of the desiccant filling machine
Ⅰ.Warranty : 1 year
Wearing parts and equipment damage caused by customer's reasons are not included in the free warranty.
Ⅱ. LIJIANG has the own system for after sale service, which including three parts.
1. When LIJIANG equipment arrive customer’s factory, LIJIANG can send engineers to customer’s factory for installation, adjustment and personnel train with free commission. However, customers should bear the engineer’s round-trip air tickets and accommodation.
2. During the warranty year, if there is problem with LIJIANG equipment, LIJIANG will provide timely technology support online firstly. However, if engineer has to go to customer’s factory repair machines, the customer should bear the round-trip air tickets and accommodation. Please notes, if there is damaged spare because of LIJIANG, LIJIANG will prepare them in advance (Except wearing parts).
3. Beyond the warranty period, if LIJIANG equipment has problem, LIJIANG will provide timely technology support online firstly. However, if customers request LIJIANG engineer, the customer should bear the engineer’s round-trip air tickets and accommodation, also the customer should pay LIJIANG 150 dollars per day as service commission.
Note: Before LIJIANG engineers go to customer’s factory, the customer should send the air tickets and hotel details in advance. LIJIANG will arrange the engineer's itinerary and maintenance items ASAP.
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