Super fast butyl coating machine

LJTB Insulated Glass Butyl Extruder Coating Machine Multifunctional Breathable Aluminum Partition Film Coating Machine

Product Description

Jinan LIJIANG Glass LJTB01 Butyl Extruder Machine

The type of LJTB01 butyl extruder machine is used for spreading aluminum spacer frames evenly with hot melt butyl. LJTB01 butyl extruder machine use large electrical control panel which makes the operation more easier. The conveyor of aluminum is controlled by frequency converter, and the speed can be adjusted from 0m/min to 47m/min, which has the fastest speed in China. LJTB01 butyl extruder machine is very popular with energy-saving. Its squeezing system adopts pneumatic and hydraulic supercharging system, which makes the squeezing pressure more stable. The dispensing cylinder uses vertical rotary support system and it makes the refill of butyl easier. It can prolong the life of squeezing system and set the heating time in 24 hours with electricity and air pressure. The distance of squeezing head can be adjusted automatically according to different aluminum spacer. The LJTB01 butyl extruder machine has reached the worldwide technology with the characteristic of complete function and stable working mode.

Advantages & Features

Benefits and Advantages

1. This machine adopts microcomputer PLC, touch screen control, simple operation, and a high degree of automation; 

2. Using wear-resistant alloy steel coating head, coating control accuracy and service life are greatly improved; 

3. The overall translational coating adjustment bracket is adopted, and the repeat positioning accuracy is high; 

4. With automatic tracking, display, and storage functions of glue volume, it is convenient and fast to operate and use; 

5. The glue supply amount of the metering pump is automatically calculated by the coating width and glue amount input by the operator, and the glue supply amount can be modified according to the characteristic curve of the metering pump; 

6. The surface coating adopts a sealed flexible stainless steel die head, which directly scrapes the coating on the surface of the substrate. The width and thickness of the scraping coating are adjustable; the control accuracy of the scraping coating layer is ensured, and the use is convenient and reliable. 

7. The stocker adopts active control, the tension is automatically adjustable, and no counterweight is needed. 

8. The tension of the whole machine adopts segmented low tension control to prevent the substrate from stretching and deformation.

The rubber head

The rubber head of Automatic Butyl Extruder Machine is a floating soft connection, vertical movement, automatic guiding, uniform force around the rubber cylinder and the postion, and overcomes the defects of easy wear of the bottom of the horizontal rubber cylinder.

The Germany Siemens PLC system

The whole machine adopts the Germany Siemens PLC system, handle-machine interface operation, automatic and accurate glue application and multi-speed section adjustment, high production efficiency.

Automatic exhaust function

With the automatic exhaust function, the butyl rubber can be spread evenly when the equipment is glued, and no bubbles will be generated.

Adopt non-stick tape

Non-stick tape is used in the gluing section of the equipment to maintain fast gluing and avoid waste of 30% butyl glue in the gluing process.

Keep stable during the extrusion processing

The whole machine is divided into hydraulic system and gas-liquid system boosting work, ensure that the glue is extruded evenly and the glue is stable during the extrusion processing.

The German Harvey valve

The German Harvey valve is used to ensure more stable performance when the glue is suspended and starts to be glued.

Main Technical Parameter

Item.	Spec.
Squeeze pressure	10-18MPa
Temperature	110~140℃
Aluminum spacer width	4-30mm
Speed	0-47m/min
Diameter of butyl cylinder	200mm
Air supply	0.4m³/min
Air pressure	≥0.6MPa
Total power	380V, 5KW, 50HZ
Dimension	2600*680*1100mm(L*W*H）
Weight	650kgs

Name	Brand	Original
PLC	KINCO	China
Valve	HAWE	German
Low voltage electrical apparatus	SIEMENS	German
Hydraulic and pneumatic supercharging system	MAXIMATOR	German
Frequency converter	KINCO	China
Pneumatic components（cylinder/valve）	ARTAC	Taiwan
Quick exhaust valve/Vacuum generator	SMC	Japan SMC
Travel light	OMRON	Japan
Optical fiber	OMRON	Japan